TPI is one of the most popular swaps
out there. The swap is quite simple and the intakes are abundant, making
this a fairly economical way to add fuel injection to your older vehicle.
Our quick-reference chart will simplify installation.
We have separate installation information pages for 82-87
Carbureted F-Body & 88-92 TBI Camaro &
Firebird owners.
The TPI Low Down:
- What does it stand for : TPI = Tuned Port
Injection.
- How it works : TPI uses several sensors : TPS,
CTS, O2, IAT, Knock, MAF & MAP. Each sensor sends a signal to the
ECM, and the ECM's PROM controls the fuel supply and ignition timing.
An idle air control valve (IAC) controls the idle RPM, determined by the
ECM. 8 engine size based injectors are used in a batch fire method.
The batch fire method fires 1 side (Cyl 1, 3, 5, 7) of the motor at a time.
- TPS (Throttle Position Sensor) :
Determines the amount the pedal is depressed. Mounts right on the
throttle blade.
- CTS (Coolant Temperature Sensor) : Lets
the ECM know what temperature the coolant is. Also operates the
cooling fan motors on certain ECMs.
- IAT (Intake Air Temperature Sensor) :
Determines the temperature of the air entering the engine. Warmer
air needs less fuel to reach the proper air/fuel ratio.
- Knock : Determines the amount of
"knocking" the motor is having. When it detects knock,
the ECM retards the timing. The knock sensor is different on MAF
& MAP systems.
- O2 (Oxygen Sensor) : Determines whether
the motor is running lean or rich, so the ECM can compensate and run as
close to 14.7:1 ratio as possible. O2 sensors should be changed
every 30k miles since they operate on an internal battery.
- MAF (Mass Air Flow Sensor) : Determines
the amount of air that enters the throttle blade. More air
entering means more fuel is required. This sensor is used on all
85-89 TPI systems.
- MAP (Manifold Absolute Pressure Sensor) :
Determines the load on the motor by reading the engine's vacuum.
Less vacuum means the motor is under load, and will require more
fuel. This sensor replaced the MAF sensor, and is used on all
90-92 TPI systems.
- TPI systems : There are basically 2 types of
TPI systems, a MAF system, and a speed density system. The MAF system,
used from 85-89, used a Mass Air Flow sensor to determine the load on the
motor. The speed density system, used from 90-92, used a MAP sensor to
determine engine load. The speed density system is easier to plumb
since there is no MAF sensor. Each system uses a different ECM and
harness. For the most part, each TPI intake unit can be used on either
system. The 90-92 system is easier to install and works well on stock
applications. The 85-89 MAF system works better on modified
applications.
- Fuel Pressure : TPI runs at 38-47 PSI (+/- 2
PSI), which requires a high pressure fuel pump and high pressure fuel
line. TBI operates at 9-12 PSI, and a carburetor operates at under 9
PSI.
What you
need to convert to TPI
| Component |
Brief description |
| Intake |
Complete TPI intake w/intake mounted
sensors |
| Wiring Harness |
TPI engine harness |
| ECM |
TPI ECM that matches the wiring
harness |
| Throttle Cables |
Longer accelerator cable, must match
year of the TPI unit's throttle plate. A longer cruise control
cable will be needed if maintaining cruise control. A longer
transmission TV cable if you have a 700R4/200R4 automatic |
| Fuel Pump |
High pressure electric fuel pump,
normal operating range of 38-47 PSI |
| Air inlet ductwork |
Ductwork dependent on your
particular application. We have several air
duct components to air in an application. |
| Fuel Pump Block-off
plate |
Plate that block's off the hole in
the side of the block where a mechanical fuel pump would normally go. |
| Electric Cooling
Fan |
The TPI throttle sits really
forward, and will require an electric fan for air cleaner
clearance. You can avoid this by installing a "on the
throttle" air cleaner. |
| Fuel Injectors |
Fuel injectors depending on your
particular engine combination. The suggested
flow rating is listed below. |
| TPI-friendly
Camshaft |
Fuel injection requires smaller
profile cams, which means limiting camshaft intake duration to under 210
degrees (@ 0.050) with a stock ECM, and 224 degrees (@ 0.050) with a
modified ECM. Cams with larger durations will have severe
difficulty idling. |
Fuel
Injector Size Suggestion
The
size of the fuel injectors plays a major role in the performance and fuel
efficiency in a TPI system. For the most part, stock flow-rating injectors
are sufficient for stock applications. High-flowing injectors are really
only necessary and large displacement motors and higher RPM applications. An
adjustable fuel pressure regulator can be used to increase the fuel rail
pressure, which simulates increasing the injector's flow rating.
| Engine size |
Stock Application |
Modified Engine
Application |
| 283-302-305 |
19 lb/hr |
19 lb/hr w/adjustable
regulator |
| 327 |
19 or 21 lb/hr |
22 lb/hr w/adjustable
regulator |
| 350 |
21 or 22 lb/hr |
24 lb/hr w/adjustable
regulator |
| 383 |
22 or 24 lb/hr |
30 lb/hr w/adjustable
regulator |
| 400 |
24 lb/hr |
30 lb/hr w/adjustable
regulator |
| 400+ |
30+ lb/hr |
30+ lb/hr based on HP
level |
|